So in explaining on how to size the primary axle, I realized something. The same force that the primary axle experiences will also be experienced by the secondary axle! This is bad, considering that I was planning on using something a lot smaller on the secondary axle.
However, this is not a complete disaster! We had a couple of different options.
- Resize the axle
- make the axle strong (I don’t know how exactly)
- or distribute the forces closer to the edges
So that’s what we did! Instead of having the two 2×8′s right next to each other we decided that we would put a 2×4 in between the board in order to space out the forces that the 2×8′s are putting on the secondary axle.


The forces are acting on the basket, throught the axle to the throwing arm. The closer we bring the 2×8′s to the basket arms the less of a moment arm there is, which means less bending. Just think for a minute. We’ve all seen those large cat machines and all of those joints are made in a similar fashion to how we are making the basket joint. If we look at the figure below the pin there is a tremenous amount of forces on that pin, but it completely in shear forces, and not bending. It’s a lot easier to deal with shear forces, than it is to deal with bending forces.

Taken from http://www.cat.com/
So that what we did by separtating the beam and distributing the forces.
Other Resources
Trebuchet Design
Cement Blocks
Counterweight
Sizing the Axle (Part 1)
Sizing the Axle (Part 2)
A-Frames
Car Throwing Trebuchet
Cool Trebuchet Pictures
The bucket